smart diesel pump control
Keep the diesel pump. Add the intelligence.
Hurtec adds electronic control, sensing, automated protection and FleetCon visibility to compatible diesel pump systems. Crews gain a simpler control environment while fleet teams gain information that traditional mechanical pump systems do not normally provide.
Retain pumping power
1
The existing diesel engine and pump remain the source of water delivery.
Add intelligent control
2
PLC based control and sensors support configured operation and protection.
Gain fleet visibility
3
Available pump and vehicle data can be connected into FleetCon.
The problem it solves
Your pump moves water. But what can your fleet team see?
Many diesel pumps still perform their core job, but operate as isolated mechanical assets. The gap is reliable information about use, condition, faults, service needs and readiness.
Use and operating hours
Know how often the pump runs and how long it operates.
Fault visibility
Identify alerts and abnormal conditions before they become avoidable damage.
Incident records
Create a clearer record of what happened during pump operation.
Operating conditions
See available pressure, flow, temperature and dry running information.
Service planning
Use evidence from hours, activity and faults to inform maintenance.
Deployment readiness
Give fleet teams more useful information about asset condition.
The control layer
What stays and what Hurtec adds
The Smart Diesel Pump System builds around compatible equipment. The final scope depends on the pump, engine, vehicle interfaces, required controls and the data the customer needs.
What stays
The existing diesel engine and pump
The serviceable vehicle and core pumping pathway
Manual operation where required by the safety design
Established fleet replacement planning
What Hurtec adds
PLC and control logic configured to the pump and vehicle
Sensors and electronic actuation where compatible
A simplified operator interface
Warnings and automated protection responses
Secure telemetry and FleetCon connectivity
Calibration, commissioning, training and support
Download the Hurtec Product specifiCATIONS
Includes Hurtec 250 LPM, 400 LPM and 600 LPM Electric Pumps, plus the Smart Diesel Pump System.
How it works
Connected control around the existing pump
Sense
Configured sensors collect available pump, water, temperature, fault and vehicle information.
Interpret
The PLC compares incoming information with programmed operating parameters.
Protect
The system can warn, adjust operation or shut down according to the approved control design.
Connect
Available live and historical information is organised in FleetCon for authorised users.
Automation and protection
Designed to support the operator and protect the asset
PLC based control can manage configured throttle, pressure, valve, warning and protection functions. The original pump may remain available for manual operation, or the system can be configured for fuller automation.
Warnings for abnormal operating conditions
Configured output adjustment or protective shutdown
Manual operating path where specified
Calibration and commissioning for each pump and vehicle
What it improves
More value from the diesel assets already in the fleet
Consistent control
Reduce reliance on different mechanical operating sequences across compatible vehicles.
Maintenance evidence
Use actual activity, operating hours, alerts and fault history to inform service planning.
Pump protection
Detect configured conditions that may damage the pump and support an appropriate response.
Remote diagnostics
Review available fault information before dispatching support or removing a vehicle from service.
Simpler training
Create a more consistent operator environment across different pump configurations.
Staged modernisation
Improve control and data now while diesel assets remain in service and future fleet choices are assessed.
FleetCon visibility
From pump activity to operational intelligence
Where supplied by the approved integration, FleetCon can connect pump, vehicle, fault, location, service, defect, crew and incident information into one authorised operating view.
Monitor available system condition and alerts
Review usage and fault history
Support maintenance, reporting and incident review
Build evidence for future pump and fleet decisions
Photo: Fabian Jones | Unsplash
Assessment before quotation
Every system starts with the asset
Compatibility is assessed case by case. Each pump and vehicle requires a defined scope, calibration and commissioning.
Pump and engine
Make, model, age and condition
Manual controls
Functions that must remain available
FleetCon data
Required information and any manufacturer or API approvals
Vehicle architecture
Electrical capacity and available data interfaces
Automation scope
Throttle, pressure, valves, warnings and shutdown states
Deployment needs
Access, downtime, commissioning, training and support